Lessons: Sample Creation

Sample creation is essential to making fashion products that sell. According to Angela Gao, no design process is complete without time spent creating and refining these mockups.

“When I’m designing, I like to have a mood board right where I work. If I find appealing images for a new collection, I pin them up along with fabrics I’d like to use.”

Next, Gao refines the creative inspirations she’s collected. “I sort the fabric I’ve gathered. Then, I develop sketches representing flat joins of what I’d like to produce.”

Sample making comes next. Many designers produce samples in factories or designated sample rooms, but smaller designers may prefer in-house production.

“I usually produce the initial mockups and send them directly to my factories,” continues Gao. “Then the factories send me the completed samples.”

Sample-making ensures that everything fits before it goes into production or gets sold to stores. Gao says the extra effort helps her create quality products for her target consumers through a “fit modeling” process.

“Working with fit models is important, but it differs from runway shows,” Gao explains. “Runways are glamorous, so everything is slim, skinny, and tall. When you’re selling to a customer or buyer, however, your work must fit real people. Fit models have the perfect sizing that matches typical clientele. The fitting process lets the designer fix aspects that they dislike and adjust poorly fitting elements. For example, if an armhole looked too big, the designer would pin it up and resize it at this stage.”

Gao also says that fit modeling is just the first step – It’s important to recheck the work afterward. “After you finish fitting a garment, you can send the sample back to the factory. When the factory returns an adjusted prototype sample, you’ll check it against a fit model again.”

Sample making also facilitates business opportunities known as sample sales. “A sample sale is a retail channel for designers to sell samples,” says Gao. “Companies can generate some extra profit by selling samples that would go unused. The only downside of this practice is that samples aren’t perfect. Sometimes, they might lack buttons, closures, zippers, or other features. They also can have fit issues. Nonetheless, sample sales offer great deals.”

Lessons: Sportswear

“Claire McCardell is one of those names that’s synonymous with American sportswear. She is somebody who redefined the sportswear market by adding things such as play suits and swimwear,” Patrick Michael Hughes explains. “She followed her customers from the late 1930s, to war bride, to movement to the suburbs, and into the early to mid-1950s.”

When we take a look at our Claire McCardell shirtwaist dress, we find a number of historical elements. The first of which is the shirtwaist. The shirtwaist is something that is synonymous with American fashion. It’s something that American women at the end of the 19th century into the 20th century are absolutely going to fall in love with. It’s the look of the Gibson Girl, which is really an exciting moment in history and for women. The Gibson Girl is a woman who is going to ride bicycles, operate typewriters, and have dreams of voting.

By the time we take a look at this shirtwaist dress from around 1942-1943, we have a simple cotton dress in war-time kind of proportions. It’s very paired down and very clean with just a tiny little bit of something to keep it fresh and new. The collar is able to be tied into a bow tie.

What’s also fun about this are the prints. This is a whimsical shamrock. Morality prints during World War II are very exciting to take a look at. Who are they fighting for? Why are we fighting? Keeping your morale going and looking pretty while the men are fighting abroad. This is also part of the World War II message and something that McCardell will plug into.

“If you take a closer look at the McCardell shirtwaist dress, you’ll find an interesting enclosure. McCardell was known for interesting enclosures like brass hooks, brass studs, and all kinds of things that are different than just plain buttons. When we started styling and having fun with our timeless shirtwaist dress, we put a Beastie Boys t-shirt underneath it. We tied it with a Double RL Ralph Lauren flannel shirt. We’re mixing an American message, and she’s ready for grunge. Grunge is making a comeback. Grunge never really went away,” Says Hughes.

It’s something that is also tremendously romantic. When we think about grunge, and we think about grunge dressing and the story or the narratives of a songwriter or a poet, and tragic endings. We have a really fun sort of look here.

How Shoes are Made: Finding Your Inspiration

Fashion and footwear collections typically begin with moods, and this is why we call it the “mood board.” A mood board is made by finding inspirational images that fit your mood or theme, cutting out pictures from magazines, newspapers, and physically putting them on a cork board or pinning images on Pinterest. The mood board creates the vision of the collection, whether it’s dramatic and dark or resembles a softer aesthetic.

It will depend on the season as well as who you’re targeting in the footwear business. Who’s the target audience? Creating your footwear collection requires both creativity but also practical online footwear education on seasonal trends, forecasting, and catering to your goal customer and retail stores.

You’ll want to know what’s happening in retail stores simultaneously. Visit stores, such as Saks Fifth Avenue and Bergdorf Goodman, to observe and see which colors and details resonate for your own collection. What fabrics and embellishments strike a chord? You may see something at the back counter, or a small detail on a bag, or even the woman walking on the escalator captures your mood. Inspiration can be found at every turn.

The footwear education and design process is important for everyone to know, not just the designers. The process to get there needs to be, and is, touched by all different people throughout the shoe company. It includes the research of color, material, trends, design ideation, and the editing process to get to the best design.

Making shoes requires an extensive product development period where you’re not only working to resource your materials, prototype, and sample, but you’re getting the fit right. All of this needs to be done in a timely manner. This all happens before any pre-production or production and many people touch and influence the design process from marketing to customer, designer, and executives.

How Shoes are Made: Identifying Your Consumer

A customer profile is extremely important because if you’re trying to sell to everyone, you won’t sell to anyone because you’ll be too spread apart. You have to have a focal point on the kind of customer you want to go after because after you grow, your customer profile will grow, and you will gain others. You have to have that strong focal point in the beginning of what’s the customer you envision wearing your brand or wearing your shoes. One customer profile is a sexy, sassy woman or man that loves wearing stiletto heels.

When identifying a customer for your product, it’s important to know who your customer is, but also what is your product and service? After identifying what your product or service is, you’ll be in a better place to identify who your customer is. Start customer identification through demographics. What is their income? What is their location? What do they do for a living? What is their age? What is their ethnicity?

There are cultural nuances that influence a customer’s buying decisions as well. To further that customer selection, it’s also important to know customer psychographics. What are their hobbies? What do they enjoy doing in their free time? What are their favorite colors? What is their personality?

A lot of times this research is readily available, and you can search past footwear outlets or resources to find that information. Another great way to find this information is through social media. You can maybe hold a small focus group. You could reach out to your friends and family to get their insights.

If there are different groups on different social media platforms, whether those are sneaker lovers, leather shoe lovers or Timberland lovers, you can reach out to these groups to really tap into finding out what it is that they look for in their footwear selection.

If that is your customer, that is a great way for you to identify them. Talk to them and get inside their mind. What are their hobbies? What do they like to do? Are they the ones who are going to be purchasing your shoe? If not, then maybe you need to direct and find someone else. When you are doing the research to identify your customer, keep these things in mind: demographics, psychographics, and everything else will fall into place.

Instructing the Manufacturer: The Tech Pack: Case Study: Clo3D

CLO 3D is bringing the technical aspects of fashion design under one program.
The first thing we need to understand about the program is how it handles measurements. Measurements aren’t universal, so the first step is always working out, for example, what a size six means for your company. What are those measurements?
Those measurements are built into the CLO system, but what does this mean? Well, when you’re designing on your avatar, you have that size six. You have the sleeve length and all the measurements you need to design a pattern around that size. Not only do you have the measurements, but you also have the grading – all that information can be put into the program.
The technology allows you to print out the pattern based on the information you input. This includes the styling, the measurements, and all the details. It’s a fantastic way to build a garment from the ground up, ensuring internal consistency between all your designers and the products they create.
As with any modeling technology, there is an initial learning curve, especially for designers who tend to work with traditional mediums. Still, design students tend to pick it up quickly within the semester, with many of them building their own garments using the technology.
It may take a while to understand, but it’s not needlessly complicated. Everything has a function. For example, you don’t need to understand flat pattern making. Of course, having a background in traditional design is beneficial. You’ll need to have some background in sewing and how pieces come together to make the most of the technology.
As with any aspect of design, it takes time to master. Still, it’s a great tool, especially for students who are working online from home right now. Online you can learn the computer technology aspect well and start playing with the system. You can create your avatar and start designing as someone interested in the program.

Instructing the Manufacturer: The Tech Pack: Sampling and Tech Packs

When fashion designers need to instruct manufacturers how to create their products, they communicate the specifics by creating a tech pack. These documents explain all the information required to transform an idea, drawing, flat pattern, swatch selection, or combination of such concept elements into a finished garment.

After creating a tech pack, a designer typically forwards it to their product development, or PD, team. The PD team then sends the information to a factory – or multiple factories. This strategy reveals which factories can meet the desired standards and which are the most cost-effective. According to experts, cost differences are common, so it’s vital to aim for the highest quality at the lowest price.

Eventually, the factory returns samples based on the tech pack specifications. At this point, the designer evaluates the results based on various criteria. One common consideration is whether the factory produced an item to the stated specifications. In many cases, the quick turnaround times involved at this stage will result in some variability. For instance, early samples may incorporate substitute materials since a factory won’t have had time to prepare for the new specification in advance. Nonetheless, designers and their merchandising teams can benefit from considering whether the garments are aesthetically pleasing or correctly fitted.

Designers commonly have seemingly great ideas that don’t quite translate into appealing real-life apparel. In most cases, however, they prefer not to deviate too far from their initial tech pack specifications. Sticking to the plan helps brands satisfy tight timeline constraints.

Many production teams operate around something called a “Time and Action Calendar.” This well-known industry schedule involves a heavy, continuous workload. For instance, companies may work on three seasons’ worth of collections simultaneously, each with its own tech packs. Further complicating the timetable, a typical tech pack can progress through a cycle of multiple sample runs before being ready to go to market. In other words, it’s best to keep the initial tech pack as close to the desired target as possible.

Lessons: Design School Collections

“What inspired these young designers started almost a year ago with sketches, inspiration, and research,” Explains Explains Francesca Sammaritano. “The end product is what you see over here. You’re only seeing one look per designer. But, I wanted to share that with you.”

“It gives you a wide range of specializations that you can go into within the fashion industry, whether it be men’s wear, outerwear, women’s wear, or a more designer-level collection or aesthetic that you want to pursue.”

One designer did a collection of women’s wear outerwear with a lot of in-depth research on how outerwear works, what kind of technical fabrics you need, what colors work best, water repellency, all kinds of removable liners for when it’s cold or when it’s raining while also giving the option to wear the garment in different ways.

If you zip out the liner, you can wear the liner as a vest. She went a step further. She had a collection of shoes and boots made to go with her collection. The design process is inclusive of accessories as well as garments. She will pursue an opportunity in outerwear.

Another example of the variety of jobs or opportunities that you can pursue once you become a designer could be women’s wear designer on a higher level. This designer really values the art of craft. He invested in a weaving machine. He made this fabric. He bought the yarns.

He designed the fabric, made yardage, and then he sewed the garment. He is now pursuing an opportunity in designer women’s wear with a focus on craft. Another example that I thought would be wonderful to show is our menswear designer who coincidentally won the Menswear Designer of the Year.

This is just one example of his extensive collection. In this, he incorporated a few different aspects. He used natural fibers. He printed his own fabric and his own print from curtains that inspired him from growing up in his house in childhood. He is a menswear designer.

But, we found that in the conversations that we had with him and in the presentations that he’s had of his collection, a lot of people would ask him, would you consider designing for women’s wear too? Because as a woman, I would wear your garments. Or you could do both. Or there could be a customer for either/or. This is a very interesting, trendy category that we find a lot of students are going for.

Lessons: Digital Connections

Get an inside look on how creators in the fashion business tailors digital content and come up with fresh ideas for online fashion education across.

“All our digital platforms are unique. Each one is its own creature,” explains Amy Astley. “So what the Pinterest audience is looking for is different from the Tumblr, Twitter, and Facebook audiences, which are huge audiences, by the way.”

In some places, people are looking for services, information, or news you can use. In other places, it’s a visual bit of inspiration, just a quick delight to the eye for the day.

We think about every single platform and teamvogue.com differently. Asking, what is this audience looking for? “But then in addition to serving the audience, we try to surprise and delight them too, with something that they didn’t think of.”

Ashley explains that when you’re making digital content, you want to keep it short, keep it shareable, make it something that grabs you. “Because it’s so beautiful, it’s so clever, it’s so funny, it’s something that their friends have to see that there’s something about it that’s grabbing them quickly.”

“And it has to be a real idea,” Marie Suter adds. “I feel like what we’ve discovered is that if it’s just behind-the-scenes or something similar, nobody’s interested.”

“Been there, done that. Seen that. You have to keep challenging yourself.” says Amy.

“For the last six months, I’ve been meeting a videographer, showing Amy, and we’ve been entering this world,” explains Marie. “But now, not only do we have the print team that does the shoot where we would get extra shots, but we often have a videographer with a completely different idea.”

In the last three months, it has changed. At first, the photographer from the shoot was doing the video and was on the side at the end of the shoot, when there’s no more light. Where now, there are specific times carved out.

We shoot a lot of musicians and with this content you want to do something on the website that’s linked to their music, where you can listen to it. When we do beauty shoots for the magazine, we work with those big makeup artists or hairstylists. Marie explains, we’re going to go a little more editorial. Then we will simplify it slightly, more on a how-to for the web.

“Ideas just have to be better from the get-go, so we can spread it out over all those platforms,” says Marie.

Lessons: Everyday Chic Collection

Muriel Favaro is an accomplished artist and associate professor at Parsons School of Design with a few things to share on the subject of creating fashion from everyday objects. This creative pursuit is a way to sharpen your fashion education skills and eye for design using found objects. As fashion business increasingly looks to sustainability, repurposing items is more than a fun trend.

For her homemade chic project, Favaro decided to take a handmade crochet knit and simply put it in the photocopier. She shot screens of the crochet knit and screen-printed the muslin. She repurposed a tissue holder to put all her clips in it and everyday objects for a simple, friendly, and homemade chic.

“In talking about doing always what you truly, truly love – since I was a child, this is my geometry book from when I was 10 years old. I loved geometry. I loved clean lines. I loved colors. And just out of the blue, I discovered that this print I made recently, it’s the exact same thing that I was doing when I was a child. It’s charming.

I also want to speak about my love of what I call everyday objects. I love the tape measure, the scissors, the ruler, pattern paper. I’ve been painting everyday objects myself. So I’ve been painting my scissors, and I have series on all of that. I’m going to just show you some examples.

This is actually a soap grater. I’ve been painting my tools, and it has every stain, every detail of my very used-the screwdriver I took with me when I came to New York almost 40 years ago. My pliers-I came with this pair of pliers also 40 years ago. It has been just a companion in my life. And making it become all of a sudden a piece of art that is going to be noticed on the wall feels really great.” (Muriel Favaro)

Lessons: Factory Prep

[Please embed: https://pixabay.com/photos/rolls-of-fabric-factory-material-1767504/]

“When we’re referring to the production process, it means that you create specifications and tech packs,” explains Angela Gao. “They send it to the factories, and then they’ll follow the instructions to produce the samples in bulk.”

The tech pack, Angela explains, provides precision. “In a standard tech pack, on the left-hand side, you have something that’s called specs, or specification. And on the right, you have an image of the garment.”

The specs include the style numbers, brand, label, and fabrications you want to use. They also include points of measurement.

These specs will help you produce a sample size. Let’s say, for example, that your specs are for a medium. You can set an Excel formula to fill in the measurements for an extra small, extra large, and more. “Usually in this industry, a small size is two inches smaller than a medium size, and so on,” Angela explains.

Angela also points out that your specs should have a standard deviation. “That’s because even though we’re using machinery to stitch these garments, there are still human errors,” Angela says.

The factory can have a deviation of half and inch, a quarter of an inch, or an eighth of an inch in specific areas. However, Angela adds that you probably shouldn’t include standard deviations in a high-end collection, as these garments are made to measure.

After you’ve sent the tech packs and received your samples, the next step is preparing the garments for sale. That process involves a line sheet.

“You could think of a line sheet as a mini Excel spreadsheet,” says Angela. “You can have images of your garment at the top and detailed information, such as pricing, on the bottom. At the top, you can also have your company name, the season, and delivery dates.”

Depending on how many pieces you have in the collection, you might have as many as 10 to 20 pages of line sheets. From there, you can take the line sheet and prepare yourself for trade shows.